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UCM 60000SL - Heat Exchanger Cleaning

heat exchanger cleaning

Technical characteristics

Ultrasonic power (W) 270000
Heating power (W) 225000
Tank capacity (liters) 60000
Interior measurements LxWxH (mm) 8815 x 2680 x 2400
Useful measures LxWxH (mm) 8715 x 2580 x 2250
External measures LxWxH (mm) 10945 x 3280 x 3086
Maximum static load (kg) 40000
PDFSee technical sheet

Description

The UCM 60000SL equipment is equipment specially designed for cleaning heat exchangers in the Oil & Gas industry. These equipment are adapted for land transport by truck, and can optionally be equipped with a hydraulic system to help load and unload the equipment on the truck, thus avoiding the need to use external loading means.

It has an operational load capacity of 40Tn and can be equipped with an automatic turner that facilitates the cleaning of the exchangers by helping to eliminate remains of dirt.


The ultrasound generator is built on a 20-foot container for easy transportation, loading and unloading. It has cooling equipment to ensure the proper functioning of the generator.

The equipment has an ultrasound power / liter ratio of 4.5W/l, making it the most powerful on the market.

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Advantages of the UCM 60000 SL for cleaning heat exchangers

1. Deep removal of scale and residue
Thanks to its powerful ultrasound system, the UCM 60000SL is able to remove lime deposits, oxides, sediments and grease from heat exchanger tubes and plates, ensuring optimal equipment performance.

2. Uniform cleaning in hard-to-reach areas
Unlike traditional methods, ultrasonic cavitation acts on the entire volume of the cleaning liquid, reaching even the most complex areas without the need to completely dismantle the heat exchanger.

3. Reduced cleaning time
Ultrasonic technology allows cleaning to be carried out in much less time compared to manual or chemical methods, optimising maintenance cycles and reducing downtime.

4. Water and chemical savings
The UCM 60000SL's ultrasonic system minimizes the use of water and aggressive chemicals, reducing environmental impact and operating costs, while improving the sustainability of the process.

5. Material and surface protection
Mechanical methods can cause damage to heat exchangers. In contrast, ultrasonic cleaning removes contaminants without affecting the structure of the equipment, prolonging its useful life.

6. Large-scale cleaning capacity
With a design optimized for large volumes, the UCM 60000SL can clean large heat exchangers in a single session, without compromising process efficiency.

7. Reduced energy consumption
Thanks to its power and frequency optimization system, the machine reduces energy consumption without compromising cleaning quality, generating savings in operating costs.

8. Easy integration into industrial maintenance processes
Its modular and robust design allows for easy integration into industrial plants, making heat exchanger cleaning faster, more effective and less dependent on intensive manual processes.

9. Increased thermal performance of heat exchangers
A clean heat exchanger operates with greater thermal efficiency, reducing energy loss and optimizing heat exchange processes in industries such as chemical, petrochemical and food.

10. Reliability and support from DCM Ultrasonic
The UCM 60000SL is backed by the experience and technology of DCM Ultrasonic, guaranteeing high-quality equipment, with specialized technical support and solutions tailored to each client.

Choosing the UCM 60000SL for heat exchanger cleaning is a strategic decision that improves operational efficiency, reduces costs and prolongs the useful life of the equipment.
 

Heat Exchanger Fouling and scaling


Over time, heat exchangers can biuld up fouling and scaling on both sides of the tube and in the shell side of the tube.

As fouling increases, heat trasnfer is compromised and efficiency is diminished, resulting in reduced heat duty, higher differential  pressure as well as increased energy requirements. 
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For any questions, orders, or information requests, please contact us at info@dcmultrasonic.com and we will be happy to assist you. 
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