Ultrasonic defoaming system - Foam control

Foam control in industrial processes using ultrasonic technology.
Increases productivity and efficiency on packaging lines for bottles, juices, canning, and brewery. Ultrasonic technology with low energy cost and low operating cost for the food industry. Foam control for packaging and bottling lines.

Foaming on packaging lines for beverages such as beers, juices, and other carbonated beverages is a common challenge that affects production efficiency, accurate filling, and waste reduction. DCM Ultrasonic presents you with an effective solution to increase productivity in your factory.
 

DCM ultrasonic defoaming system

The ultrasonic foam control system in the filling and packaging processes is designed to significantly reduce the foam in the bottles or cans during the packaging process, generating a more compact foam that is densely adhered to the can or bottle. This enables the system to deliver significant increases in productivity, reduced product waste, reduced pollution, and energy and water savings.

DCM Ultrasonic's ultrasonic defoaming system employs high-frequency ultrasonic waves to destabilize the foam on the surface of the liquid during the packaging process. Through the controlled application of ultrasonic energy, the microbubbles collapse before they can form a stable foam layer, allowing for faster and more efficient filling. Foam control in processing plants and production lines.

This process occurs without physical contact with the product, which guarantees food safety, consistency in filling and reduction of product losses. In addition, the ultrasonic technology does not alter the organoleptic properties of the liquid, ensuring that the drink maintains its original taste, aroma and quality.

Benefits of DCM Ultrasonic Defoaming System

1. Real-time foam reduction: Minimizes the generation of foam in bottling, avoiding spills and product losses.
2. Optimization of the filling process: It speeds up bottling by allowing for more accurate and faster filling without interruptions due to foam build-up.
3. Increased efficiency and productivity: It reduces waiting times and allows you to maintain a constant flow on the production line.
4. Compatibility with various beverages: It works with beers, juices, soft drinks, fermented beverages, and other products that generate foam in the packaging.
5. Sustainability and waste reduction: It reduces product losses and improves the efficiency of raw material use, contributing to more sustainable production.
6. Reduced maintenance: Its design with no moving parts in contact with the liquid allows for minimal maintenance and longer system life.
7. Adaptability to different production lines: It is easily integrated into new or existing bottling lines without the need for major modifications.

 

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Applications of ultrasonic defoamer in food sectors

• Beer sector

During the brewing process, carbonation generates a significant amount of foam during bottling. Ultrasound helps to control the foam and optimise filling times, whilst reducing product loss and preserving the quality of the beer.

Technical points for breweries

1. Applicable to any type of filler: standard rotary fillers, aseptic or hot filling lines, linear fillers.
2. No external cooling is required for the transducer system in the filling line
3. The installation time of the foam control unit is fast, which means minimal line downtime.
4. Applicable to glass, RGB, PET, cans, carton and bags packaging materials.
5. Easy to install on existing bottles, cans, or other packaging lines

• Beverage sector

Foaming is a common drawback when quickly filling carbonated and non-carbonated beverages. Our ultrasonic nozzles effectively reduce foaming, thus ensuring faster filling and reduced product loss for carbonated beverages, water and juice. Control and defoam beverages with ultrasound.

• Dairy Dryer

The foam generated during dairy filling can hinder activities. The ultrasonic defoamer ensures accurate filling, strict adherence to hygiene regulations and easier cleaning, which is an essential requirement for the milk industry. In addition, it simplifies the sealing process by minimizing waste in the container. Defoaming machine for dairy packaging and bottling lines.