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Catalogue

Ultrasonic defoaming system - Foam control

Increases productivity and efficiency on packaging lines for bottles, juices, canning, and brewery. Ultrasonic technology with low energy cost and low operating cost for the food industry. Foam control for packaging and bottling lines.

Foaming on packaging lines for beverages such as beers, juices, and other carbonated beverages is a common challenge that affects production efficiency, accurate filling, and waste reduction. DCM Ultrasonic presents you with an effective solution to increase productivity in your factory.

 

Ultrasonic defoaming system

The ultrasonic foam control system in the filling and packaging processes is designed to significantly reduce the foam in the bottles or cans during the packaging process, generating a more compact foam that is densely adhered to the can or bottle. This enables the system to deliver significant increases in productivity, reduced product waste, reduced pollution, and energy and water savings.

DCM Ultrasonic's ultrasonic defoaming system employs high-frequency ultrasonic waves to destabilize the foam on the surface of the liquid during the packaging process. Through the controlled application of ultrasonic energy, the microbubbles collapse before they can form a stable foam layer, allowing for faster and more efficient filling. Foam control in processing plants and production lines.

This process occurs without physical contact with the product, which guarantees food safety, consistency in filling and reduction of product losses. In addition, the ultrasonic technology does not alter the organoleptic properties of the liquid, ensuring that the drink maintains its original taste, aroma and quality.

REQUEST MORE INFORMATION ABOUT OUR ULTRASONIC DEFOAMING SYSTEM


bottling line foam control


Benefits of DCM Ultrasonic Defoaming System

1. Real-time foam reduction
Minimizes the generation of foam in bottling, avoiding spills and product losses.

2. Optimization of the filling process
It speeds up bottling by allowing for more accurate and faster filling without interruptions due to foam build-up.

3. Increased efficiency and productivity
It reduces waiting times and allows you to maintain a constant flow on the production line.

4. Compatibility with various beverages
It works with beers, juices, soft drinks, fermented beverages, and other products that generate foam in the packaging.

5. Sustainability and waste reduction
It reduces product losses and improves the efficiency of raw material use, contributing to more sustainable production.

6. Reduced maintenance
Its design with no moving parts in contact with the liquid allows for minimal maintenance and longer system life.

7. Adaptability to different production lines
It is easily integrated into new or existing bottling lines without the need for major modifications.


defoaming system

Applications of ultrasonic defoamer in food sectors

  • Beer sector
During brewing, carbonation generates a significant amount of foam during bottling. Defoaming through ultrasound helps to regulate the foam and improve filling times, while reducing product loss and preserving the quality of the beer.


Technical points for breweries
  1. Applicable to any type of filler: standard rotary fillers, aseptic or hot filling lines, linear fillers.
  2. No external cooling is required for the transducer system in the filling line
  3. The installation time of the foam control unit is fast, which means minimal line downtime.
  4. Applicable to glass, RGB, PET, cans, carton and bags packaging materials.
  5. Easy to install on existing bottles, cans, or other packaging lines
 
  • Beverage sector
Foaming is a common drawback when quickly filling carbonated and non-carbonated beverages. Our ultrasonic nozzles effectively reduce foaming, thus ensuring faster filling and reduced product loss for carbonated beverages, water and juice. Control and defoam beverages with ultrasound.
  • Dairy Dryer
The foam generated during dairy filling can hinder activities. The ultrasonic defoamer ensures accurate filling, strict adherence to hygiene regulations and easier cleaning, which is an essential requirement for the milk industry. In addition, it simplifies the sealing process by minimizing waste in the container. Defoaming machine for dairy packaging and bottling lines.



 

Features of the ultrasonic defoaming system

  • High-power ultrasonic generators with frequency adjustment adaptable to different types of beverages.
  • Ultrasonic emitters designed for industrial applications, optimized for high-speed bottling lines.
  • Stainless steel construction to comply with hygiene and safety regulations in the food and beverage industry.
  • Modular and scalable system, allowing it to adapt to different production speeds and packaging formats.

Machine series

Catalogue
Download our catalog with all the information about our technology, equipment and applications.
Can we help you with anything else?
Call without obligation at 960 26 36 65 or contact us through the form

COMPARISON TABLE

UDM 30K NexTgen

UDM 30K NexTgen

View Product
UDM 20K NexTgen

UDM 20K NexTgen

View Product
Ultrasonic Power (W)300300
Frequency (KHz)3020
Generator includedNexTgenNexTgen
Emitter External Dimensions (LxWxH)418x76x173418x76x173
Generator External Dimensions (LxWxH)380x380x210380x380x210
Emitter/Generator Total Weight (KG)6/15.46/15.4
Products

Equipment range

UDM 30K NexTgen

UDM 30K NexTgen

UDM 30K NexTgen
Antifoam System for Foam Control. Our NexTgen Inside line of generators is designed to activate piezoelectric transducers, operating over a wide frequency range, from a few kilohertz to 100 kHz, with a maximum power of 3000 W peak. Color-coded LED buttons allow intuitive identification of the generator's status. To ensure efficient integration into your process, the ultrasonic generator is compatible with various control interfaces, enabling optimal foam management using ultrasonic technology.   NexTgen Software The NexTgen Start software, included free with all generators, allows you to configure key parameters such as the timer and power, select the operating mode, and view the generator's status and operating frequency in real time. For more advanced control, the NexTgen Advanced version includes a wide range of features: Custom configuration of the built-in control modes: duration, cycle, and timing. Graphical representation of key parameters such as power, frequency, voltage, current, impedance, and external sensors, with acquisition capabilities ranging from 1 to 1000 Hz. Event logging, including errors and macro modifications. Centralized management of multiple generators. Advanced diagnostic tools, such as impedance curves. Data logger function for detailed monitoring. Request more information about our defoaming system Communication Options PLC integration allows access to NexTgen's functionalities via Ethernet or RS485 networks, enabling control from a PLC or operator display. Thanks to this connectivity, parameters such as the ultrasound cycle, frequency, and power can be adjusted, in addition to utilizing real-time diagnostic tools. DCM Ultrasonic, official distributors of the defoaming system and technology partners of SinapTec Ultrasonic Technology.
UDM 20K NexTgen

UDM 20K NexTgen

UDM 20K NexTgen
Antifoam for foam control. Our NexTgen Inside range of generators is configurable to drive piezoelectric transducers operating in a frequency range from a few kilohertz to 100 kHz and with a power of up to 3000 W peak. Different colors of the LED buttons indicate the generator's status. To integrate seamlessly into your process, the ultrasonic generator can be used with various control interfaces. Foam control with ultrasonic technology.   NexTgen Software The NexTgen Start software version is free and included with all generator models. It allows you to configure the timer and power, define the operating mode, and easily view the generator status and system operating frequency. The NexTgen Advanced version offers access to numerous features for advanced control and configuration: Configuration of the generator's integrated control modes: duration, cycle, slave. Graphical display of values ​​(power, frequency, voltage, current, impedance, external sensor). Acquisition from 1 to 1000 Hz. Event logging (errors, macro modification). Generator network management. Diagnostic tools (impedance curve). Data logger. REQUEST MORE INFORMATION ABOUT THE DEFOAMING SYSTEM Communication Options The PLC communication option provides access to NexTgen's functionalities via an Ethernet or RS485 network and is controlled by a PLC or operator display. Via the network, it is possible to configure the ultrasonic cycle, control frequency and power, and use diagnostic functions. DCM Ultrasonic, official distributors of the defoaming system & technology partners of SinapTec Ultrasonic Technology.
Contact

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Do you have any questions or queries about our industrial ultrasound equipment or our ultrasonic cleaning machines? Do you need to hire our services? Contact us using this simple form, we will reply as soon as possible. Thank you!!
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