Ultrasonido UCM 500DL

Our UCM 100DL model is specially designed for cleaning and stripping parts with low volume and reduced weight. It has a pneumatic lift capable of lifting up to 60 kg. In static mode, the tank is designed to support loads of up to 125 kg. The tank has an oil separation system that allows the remains of dirt to be removed from the surface of the main tank and transferred to the auxiliary tank. With this method it is achieved that when removing the pieces from the bath, they do not become dirty with the dirt that may remain on the surface layer of the bath. The ultrasonic power of the tank is 1000W for a capacity of 100 liters, which provides a power/liter ratio of 10w/l which, added to the design and geometry of the tank, makes it the most efficient machine on the market in your category. The tank is entirely made of AISI 304 stainless steel, except for the ultrasonic emitters, which are made of AISI 316. It has a simple and intuitive graphical interface that can be controlled and monitored remotely. This machine is ideal for small workshops or workshops with little free space, given its ultra-compact measurements. The main uses of this machine are: Cleaning of engine parts Turbos. EGR valves. Small cylinder heads. Radiators. Degreasing. Pickling. Decarbonized.

Our UCM 200DL equipment is designed for use in cleaning, degreasing, decarbonization and parts stripping processes. It is equipped with a pneumatic parts loading and unloading system with a lifting capacity of 80 kg. In static mode it is possible to use it in its lowest position with loads of up to 175 kg. It has an oil separation system composed of a pump that is responsible for recirculating the water from the auxiliary tank to the main tank, eliminating remains of oil and dirt from the surface of the tank, preventing the parts from staining when removed. This auxiliary tank in turn has the function of absorbing all the water displaced by the piece to be cleaned when introduced into the main tank. It has a power/liter ratio of 8.4W/l which, together with the study of the geometry of the tank and the position of the emitters, makes it the most efficient machine on the market in its category. The equipment is entirely built in AISI 304 stainless steel except for the ultrasonic emitters, which are made in AISI 316. The equipment has thermal-acoustic insulation that prevents heat loss through radiation and maintains the tank temperature, reducing electrical consumption while reducing the sound level to below 78db, thus avoiding the mandatory use of hearing protection. Interaction with the user is carried out using a 7" color touch panel that allows the use of the equipment in an easy and intuitive way. Given its small dimensions, it is ideal for those workshops that do not have much free space; access to maintenance is restricted to the sides, which allows the equipment to be installed very close to the walls. Its main uses are: Engine cleaning. Degrease. Pickling. Decarbonized

The UCM 350DL equipment is intended to be used mainly in cleaning processes, carbon removal, paint removal and parts degreasing. It has a pneumatic lift with a load capacity of 275kg at a pressure of 7 bars that facilitates the tasks of loading and unloading parts. In addition, the lift facilitates the removal of dirt from the parts to be cleaned thanks to the back and forth movement that favors the circulation of liquid through the cavities that are most difficult to access. The equipment is prepared to withstand static loads of up to 550kg. It has a removable electrical panel using guides located in the lower part of the tank. This peculiarity makes the UCM 350DL equipment an ultra-compact and versatile equipment since it can be installed completely attached to the wall, saving space in the customer's installation. Like the rest of the range, it has an oil separation system formed by a pump that moves the cleaning solution from the auxiliary tank to the main tank, decanting the remains of oil from the main tank to the auxiliary tank. Thanks to this process, the parts are prevented from getting dirty when they leave the tank. The digital and synchronized ultrasound generator is responsible for producing the cavitation phenomenon in the tank, responsible for removing dirt from the surface of the pieces to be treated. The equipment is both thermally and acoustically insulated, which reduces energy consumption and reduces the sound pressure level to below 78db, allowing its use without the need for hearing protection. Our clients use this equipment mainly in: Engine rebuilding. Degreasing of machined parts. Paint removal. Preparation of surfaces for subsequent chrome plating.

Our standard DL (Dynamic Loading) range has a pneumatic lifting platform with a load capacity of up to 1000kg or hydraulic when the load exceeds 1000kg. The elevator has three main functions: Help with loading and unloading the parts to be cleaned. Help cleaning in hard-to-reach areas by producing a slight movement of the fluid that helps eliminate loose remains of dirt. Prevent the action of the ultrasound from concentrating on one point and thus prevent marking of the parts to be cleaned when they are made of soft metals such as aluminum or zamak. Synchronized digital generators, at DCM Ultrasonic we have developed our own synchronized digital generator with a working frequency from 24 to 40kHz, thus allowing us to select the best frequency depending on the use. Our generator is the result of more than 10 years of experience in ultrasonic cleaning, seeing the needs of our clients every day. PZT4 piezoelectric transducers, made in Japan carefully selected to offer the highest possible performance. There are many manufacturers and models of piezoelectric transducers on the market, but not all of them behave in the same way. At DCM Ultrasonic we carried out a study with more than 15 different models until we found the one that offered the highest performance in combination with our generator. This has allowed us to obtain very high cavitation levels with very low consumption. Thermal acoustic insulation, which prevents heat loss during the operation of our equipment, maintaining the temperature, thus avoiding unnecessary heating and cooling cycles that directly lead to lower electricity consumption and economic savings. Control system with PLC and HMI, the equipment has a PLC and an HMI color screen from where you can easily control the entire machine with a very intuitive menu. The equipment has an Ethernet communications port, thus allowing remote monitoring and management of the equipment. Complete construction in stainless steel, the equipment is built entirely in AISI 304L stainless steel with the exception of the ultrasonic emitters which are made of AISI 316L stainless steel. The thickness of the tank and the ultrasonic emitters have been carefully selected to ensure a long useful life and obtain the best possible resonance of the system, thus achieving a performance close to 98%, which means that all the electrical energy used to generate the Ultrasound is delivered mechanically to the tank, thus reducing energy losses in the form of heat.

The UCM 1000DL equipment is characterized by its high load capacity, as it has a pneumatic lift capable of lifting 825 kg dynamically, which greatly facilitates the tasks of loading and unloading parts. In addition, it has a back-and-forth system that keeps the pieces in continuous movement while they are cleaned. This is especially important when the material to be cleaned is especially soft, such as aluminum, zamak, etc., to prevent them from being marked by the action. continuous ultrasound in the same area. The machine is designed to withstand static loads of up to 1650 kg, which gives it great versatility and makes it ideal for workshops where heavy loads are worked. The equipment is equipped with a synchronized digital generator that ensures maximum performance of the machine since all the ultrasonic emitters work completely synchronized, thus avoiding the appearance of destructive waves in the bath that reduce the performance of the equipment. Thanks to its double-layer acoustic thermal insulation we ensure a sound pressure level of less than 78db, which allows the use of the equipment without the need for hearing protection. The thermal insulator is capable of maintaining the temperature of the tank for hours without loss, which allows great cost savings by not having to activate the electric heating to maintain the temperature. The UCM 1000DL model has a PLC and HMI that facilitates the use and programming of the equipment in a simple and intuitive way. It has an Ethernet connection that allows you to monitor the equipment and operate it remotely. Its construction is made of stainless steel, giving it a long useful life, preventing deterioration over time due to corrosion.

Our standard DL (Dynamic Loading) range has a pneumatic lifting platform with a load capacity of up to 1500kg or hydraulic when the load exceeds 1500kg. The lifter has three main functions: Help with loading and unloading the parts to be cleaned. Help cleaning in hard-to-reach areas by producing a slight movement of the fluid that helps eliminate loose remains of dirt. Prevent the action of the ultrasound from concentrating on one point and thus prevent the marking of the parts to be cleaned when they are made of soft metals such as aluminum or zamak. Synchronized digital generators, at DCM Ultrasonic we have developed our own synchronized digital generator with a working frequency from 24 to 40kHz, thus allowing us to select the best frequency depending on the use. Our generator is the result of more than 10 years of experience in ultrasonic cleaning, seeing the needs of our clients every day. PZT4 piezoelectric transducers, made in Japan carefully selected to offer the highest possible performance. There are many manufacturers and models of piezoelectric transducers on the market, but not all of them behave in the same way. At DCM ultrasonic we carried out a study with more than 15 different models until we found the one that offered the highest performance in combination with our generator. This has allowed us to obtain very high cavitation levels with very low consumption. Thermal acoustic insulation, which prevents heat loss during the operation of our equipment, maintaining the temperature, thus avoiding unnecessary heating and cooling cycles that directly lead to lower electricity consumption and economic savings. Control system with PLC and HMI, the equipment has a PLC and an HMI color screen from where you can easily control the entire machine with a very intuitive menu. The equipment has an Ethernet communications port, thus allowing remote monitoring and management of the equipment. Complete construction in stainless steel, the equipment is built entirely in AISI 304L stainless steel with the exception of the ultrasonic emitters which are made of AISI 316L stainless steel. The thickness of the tank and the ultrasonic emitters have been carefully selected to ensure a long useful life and obtain the best possible resonance of the system, thus achieving a performance close to 98%, which means that all the electrical energy used to generate the Ultrasound is delivered mechanically to the tank, thus reducing energy losses in the form of heat.  

Our standard DL (Dynamic Loading) range has a pneumatic lifting platform with a load capacity of up to 1500kg or hydraulic when the load exceeds 1500kg. The lifter has three main functions: Help with loading and unloading the parts to be cleaned. Help cleaning in hard-to-reach areas by producing a slight movement of the fluid that helps eliminate loose remains of dirt. Prevent the action of the ultrasound from concentrating on one point and thus prevent the marking of the parts to be cleaned when they are made of soft metals such as aluminum or zamak. Synchronized digital generators, at DCM Ultrasonic we have developed our own synchronized digital generator with a working frequency from 24 to 40kHz, thus allowing us to select the best frequency depending on the use. Our generator is the result of more than 10 years of experience in ultrasonic cleaning, seeing the needs of our clients every day. PZT4 piezoelectric transducers, made in Japan carefully selected to offer the highest possible performance. There are many manufacturers and models of piezoelectric transducers on the market, but not all of them behave in the same way. At DCM ultrasonic we carried out a study with more than 15 different models until we found the one that offered the highest performance in combination with our generator. This has allowed us to obtain very high cavitation levels with very low consumption. Thermal acoustic insulation, which prevents heat loss during the operation of our equipment, maintaining the temperature, thus avoiding unnecessary heating and cooling cycles that directly lead to lower electricity consumption and economic savings. Control system with PLC and HMI, the equipment has a PLC and an HMI color screen from where you can easily control the entire machine with a very intuitive menu. The equipment has an Ethernet communications port, thus allowing remote monitoring and management of the equipment. Complete construction in stainless steel, the equipment is built entirely in AISI 304L stainless steel with the exception of the ultrasonic emitters which are made of AISI 316L stainless steel. The thickness of the tank and the ultrasonic emitters have been carefully selected to ensure a long useful life and obtain the best possible resonance of the system, thus achieving a performance close to 98%, which means that all the electrical energy used to generate the Ultrasound is delivered mechanically to the tank, thus reducing energy losses in the form of heat.